Relatively Thick Parts
, Posted in: News, Author: AWHadmin (March 22, 2018)
For bonding relatively thick parts are typically used long length bolts. But if they are not at hand, you can make yourself studs and special fasteners and components. 1 From the bar of 6 mm diameter cutting wheel chop pieces of 100mm, grind the ends of the same circle at an angle of 45 degrees. 2-Hold the first workpiece in a vise vertically to above the jaws remained 30mm. 3-In anchoring die M6, and rotating with a vertical force in a clockwise arrow (preferably drip industrial oil to reduce friction), threaded up until between the die and vise jaws will not stay 5mm. After that, rotate already counterclockwise. Thread ready. Possible to control the wind the nut M6.
4 Next you need to let go and tighten the grip of the workpiece is at the opposite end so that the jaws remained above 30mm, and threaded the same way as the first end. The same work done with the next piece. Studs are ready. 5 Often, collapsible mount bolt-washer-nut requires a fixed distance between the holes, and instead of the nuts is better to use a plate of appropriate size with a fixed distance between holes. 6-Slice with cutting disc two plates of the necessary size. In the first plate mark up the holes Kerner (depending on needs – from two to four) and reams of hand drill with a drill diameter of 3-4mm.
Combine the plate and clamped in a vise. 7 drills as a template, the holes in the second plate. Next up reams holes required for tapping M6 – 5.1 mm in diameter. 8-To knock down distance between holes, the thread can be cut immediately in both sandwiched still in the grip, plates. Threaded tap M6. We clean the plane of the first plate with a file. The first plate is ready. 9-second plate in the Depending on what the desired accuracy, we can groove drilled drill diameter 6-6,5 mm. 10 In the first plate can be screw pins with pliers. 11 Using the second plate as a jig (template) to drill a hole in Staple parts (metal, wood, plastic, rubber, etc.), keeping as much as possible perpendicular to the hole to the surface plane. Pass the 12-pin and thread it into the first plate, held together by details. Pass the ends of the studs into the holes in the second plate and screw nuts M6, on the need to put it under their lock washers. Tighten the nuts can carob or spanners, as a last resort case – with pliers. Such connection is suitable for wooden bars, and shaped tubes, if construction must understand and profiles are at an angle to each other. Handmade hairpins can be useful in electrical engineering, if you want to screw the transformer with a relatively large core. To do this caliper to measure the thickness of the core, to get the size to add 15-20mm with thread M5 – M6, and 30-40mm for M8 – M12.